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Custom Mailer Boxes and Kraft Shipping Mailers

Shipping is part of the brand experience now, and a plain brown box wastes the moment a customer opens the door. Every mailer in this collection is made in the USA. Two brown kraft paper mailers, from $0.64, carry flat items like apparel, printed materials and documents.


The other 13 are full-color mailer boxes in sizes from a small 5 x 3 x 1.5 inch box for jewelry or samples up to a 16 x 12 x 4 inch large box for apparel bundles and gift kits, with medium and square sizes in between.


Pick a Size

  • Small boxes: 5 x 3 x 1.5, 6 x 4 x 3 and 6 x 5 x 2.25 inch mailers for cosmetics, samples and accessories.
  • Mid sizes: 7 x 5 x 3, 8 x 6 x 3, 9 x 7 x 2.25 and 9 x 6 x 4 inch boxes for drinkware and small kits.
  • Large boxes: 11.25 x 9 x 3, 12 x 10 x 4, a 10 x 10 x 5 medium and a 16 x 12 x 4 large for welcome kits.
  • Kraft paper mailers: 9.75 x 13.75 and 16 x 19.75 inch envelopes for flat, unbreakable items.


Thirteen mailers print in full color, so the outside of the box can carry a full design, while the kraft mailers are screen printed. The minimum is 25 mailers, made and printed in 8 to 14 working days. Subscription brands, online stores, HR teams sending remote onboarding kits and event organizers shipping swag use these mailers to turn delivery into a branded moment.

Frequently Asked Questions

Kraft paper mailers are flat, envelope-style mailers in two sizes (the smaller is 9.75 by 13.75 inches, the larger 16 by 19.75), screen printed and priced at about $0.64 and $0.84. Mailer boxes are rigid folding boxes printed in full color, sized for products, apparel and gift kits, starting at about $0.85.

Thirteen mailer box sizes are offered, including these:

  • Small: 5 x 3 x 1.5, 6 x 4 x 3 and 6 x 5 x 2.25 inches
  • Medium: 8 x 6 x 3, 9 x 6 x 4 and 9.5 x 7.75 x 4 inches
  • Large: 11.25 x 9 x 3, 12 x 10 x 4, 16 x 12 x 4 or 10 x 10 x 5 inches

Matching the box to the contents keeps items from shifting in transit.

Yes, all 15 mailers in this collection are made in the USA. Domestic production helps with planning, and it is a point many brands like to mention to customers who care where their packaging comes from.

Prices start near $0.64 for the smaller kraft paper mailer. Full color boxes run from about $0.85 for the smallest size to about $2.55 for an 8 x 6 x 3 box, $4.15 to $4.63 for mid-large sizes and $6.40 for the biggest. Setup costs $50 to $85 per design.

Mailers are made in about 8 to 14 days, quick by promotional product standards. The smallest order is 25 to 250 mailers depending on the box, which makes a modest first run possible for a new online store or a one-time employee shipment.

E-commerce brands and subscription services use them for every order. HR teams send swag kits to remote hires, marketing teams ship influencer and press kits, and event organizers mail attendee packs ahead of virtual or hybrid events. Full color printing on 13 of the boxes lets a whole design, not just a logo, carry your brand.