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Custom Merrimack Hat Co. Caps

Merrimack Hat Co. caps have named styles you can pick between, such as Bristol brushed cotton, Alden cotton twill, Emerson unstructured cotton and Cooper dad cap with a buckle strap. Trucker options include Knox quick dry, Colt mid profile, Casey performance and Axel flat brim. Cotton and polyester are used, and all carry an adjustable fit. Embroidery is the main way to add a logo. Prices start at $9.88 with a minimum of 25.


Choosing a cap

  • Cotton caps: Brushed cotton and twill give a classic soft look for uniforms and community groups.
  • Truckers: Quick dry and performance models are suited to outdoor crews, golf events and sports clubs.
  • Dad caps: An unstructured crown with a buckle strap gives a relaxed fit for brand giveaways.
  • Adjustable fit: One size adjusts, so large orders do not need a size breakdown.


Lead time is 10 to 12 days, and minimums range from 25 to 50 by style. Stitched logos last through wear, and some caps also accept full color. Send your logo, and we will share a proof and agree on thread colors with you.

Frequently Asked Questions

Caps here start around $9.88 and reach about $17.88 per piece before decoration. Simple cotton twill designs are near the lower end, and more detailed constructions such as quick dry truckers cost more. Quantity changes the final price.

Between 25 and 50 caps per design, depending on the model. Setup costs $90 to $110, higher than at some brands, so a single run per design spreads it across more caps. We confirm the number for your model.

Both. Embroidery is offered across the range and gives a raised stitched logo that keeps its look with wear. Full color is also available for artwork with many colors or fine detail. Tell us which finish you are after and we confirm it for the specific cap.

The Knox Quick Dry Trucker with 5 panel build and the Colt Cotton Trucker Cap at mid profile are suited to heat and activity. Cotton twill options such as the Alden are better for casual, everyday wear.

Many are adjustable fit, so one size works for a mixed group, such as the Cooper Dad Cap with a buckle strap. Materials include 100% cotton, brushed cotton, polyester and acrylic, and many are PVC free.

Production sits between 10 and 12 working days, counted from proof approval, and shipping is extra. If your caps are for a race or company event, get stitch ready artwork to us quickly so the proof can be approved in one round.